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Industrial solution

Display

From glass edges to OLED FPC, across the display process chain.

Display — representative inspection subject

Display work sets three different optical problems: fine edge defects on large-format glass, the extreme fragility of foldable UTG, and the layered structure of OLED FPC. DSTEK holds both large-format line-scan inspection and multilayer substrate algorithms, so inspection can be staged from first glass processing through to module shipment.

Scope

What we inspect

  • Large-format glass edge

    Edge cracks and chipping, captured with 4K line scan plus close-up optics at single-pixel precision

  • UTG and foldable glass

    Post-cutting edge defects on ultra-thin glass, integrated with articulated-robot handling

  • Cover glass

    Scratches, foreign matter, dents and polishing marks on tempered and 2.5D curved covers

  • OLED and display FPC

    PI residue, adhesive residue, plating bridges, folds, creases, exposed copper, tears, gold-finger curvature

  • Display IC bonding

    Wire offset, sagging, crowning, bridging, omission and double bonds; pad and gold-finger damage

  • Module codes and text

    OCR, barcode and QR reading with label conformity verification

Applications

Representative inspection tasks

A selection of what we have actually run on the line — not the full list. New inspection targets are approached the same way.

  • Large-format glass edge inspection

    4K line-scan cameras with close-up rings detect edge cracks and chipping on large glass, imaging at around 0.01mm per pixel.

    Large-format display glass

  • UTG foldable glass inspection

    Ultra-thin glass is inspected for edge defects while being handled by articulated robots after cutting, with tray-to-jig transfer automated alongside.

  • Cover glass inspection

    Scratches, foreign matter, dents and polishing marks on tempered and 2.5D curved covers, using optics designed for curvature.

  • OLED FPC inspection

    Detects 13+ defect types including PI residue, adhesive residue, plating bridges, folds and creases, exposed copper, tears and gold-finger curvature.

  • Mobile and laptop FPC inspection

    Appearance and attachment state judged together across multilayer flexible circuits, before and after assembly.

  • Display IC wire bonding

    Bonding wires, pads, gold fingers and components checked for offset, sagging, crowning, bridging, omission and double bonds.

  • Inductor six-sided AOI

    A vibratory feeder and glass disc present all six faces for capture, judging exposed copper, breakage and cracks. Applied to power components.

  • Module OCR and code reading

    Characters, barcodes and QR codes on display modules are read and checked for label conformity.

Our edge

What we bring to this industry

  • 01 Edge-specific optics combining large-format line scan with close-up imaging
  • 02 Lighting designed for ultra-thin and curved glass
  • 03 Defect models built specifically for multilayer flexible circuits
  • 04 Inspection and robot handling supplied as one line

Tell us the inspection problem. We will start by telling you whether it is solvable.

Contact us