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Data Intelligence

Turning inspection results into production data

Data Intelligence — Turning inspection results into production data

Inspection does not end at a pass/fail verdict. As images and judgements accumulate from the line, the relationship between process conditions and root causes becomes visible. DSTEK supplies the data layer from edge to cloud, closing the loop from defect detection through root-cause analysis to process optimisation. The default deployment is on-premise; cloud connectivity is configured only when the customer asks for it.

Database scale
Petabyte-class image DBMS
Architecture
Integrated edge and cloud
Integration
Real-time MES and PLC
Model
Industrial vision foundation model

Data Intelligence

From detection to autonomous decisions

Four stages forming a single closed loop.

  1. 01 Detection Real-time judgement on the line
  2. 02 Accumulation PB-scale image and verdict history
  3. 03 Root cause Correlating process conditions with defects
  4. 04 Optimisation Condition adjustment and retraining from feedback

Data Intelligence

Components

AI cloud data platform

Inspection data gathered at the edge is analysed together — defect trends by line, product and period on one screen. Cloud deployment is the customer’s choice.

AI data traceability

A petabyte-class image database with full history, so the images and reasoning behind a given product’s verdict can be retrieved after the fact.

Industrial vision foundation model

A base model trained on accumulated industrial imagery, shortening initial training for new products and serving as the starting point for transfer learning.

Real-time monitoring

Model performance and inspection quality are watched while the line runs, flagging when drift means retraining is due.

Data Intelligence

Why it compounds

The reason the system is worth more the longer it runs.

Field data

2B+/day

Images analysed daily across the DSTEK group.

Traceability

PB+

Inspection images and reasoning retrievable per product.

Retraining

Drift detection

Performance decay caught early, so retraining happens when it should.

Data security

The default deployment is on-premise: training, inference and storage all run on customer infrastructure, and cloud connectivity is configured only on request.

Tell us the inspection problem. We will start by telling you whether it is solvable.

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